Product Description
CNC Whirling milling machine Parameter
| project | details | units |
| Bed width | 780 | mm |
| The length of the lathe bed | 4700 | mm |
| Bed guide rail | The 4 guide | |
| Maximum workpiece length | 3000 | mm |
| Maximum machining length | 2800 | mm |
| Maximum milling diameter | Φ 300 | mm |
| Milling head motor power | 7.5 (frequency) | Kw |
| Milling cutter speed rating | 400 | r/min |
| Spindle mounting taper of milling head | “(69.85) Φ | |
| C-axis servo motor torque | 38 | N.m |
| C shaft speed | 0 to 25 | r/min |
| X axis servo motor torque | 15 | N.m |
| X axis ball screw specifications | 4005 | |
| Z-axis servo motor torque | 18 | N.m |
| Z axis ball screw specifications | 6310 | |
| Diameter of tail seat sleeve | 130 | mm |
| Mounting taper of tail seat sleeve | Morse # 6 | |
| Maximum sleeve stroke | 100 | mm |
| Machine tool dimensions | (5200 + 1500) *1800* 1700 | mm |
| Machine weight | Material 7.0 | Tons |
| Remarks | customizable service is available | |
Processing plastic machinery workpiece
Product Introduction
NXK125×5000 CNC internal cyclone milling machine:
1. The operating side of the machine tool is semi-protective with sliding door.
2, the machine adopts 2 guide rails, high rigidity, good wear resistance. 55° dovetail rail is adopted for bed saddle rail, which has high positioning accuracy, fast moving response and no creeping phenomenon in low speed feed.
3, machine tool guide rail lubrication using centralized intermittent special lubrication pump lubrication, lubrication in time.
4, The feed axis [Z axis, X axis] adopts precision ball screw, driven directly by servo motor, high transmission accuracy, good positioning accuracy.
5, headstock spindle C axis adopts wide number servo motor directly connected precision wear-resistant worm gear and worm pair (the worm gear and worm pair is variable tooth thickness). Spindle is equipped with four-jaw chuck to facilitate alignment of workpiece.
6, milling head bearing for oil lubrication, synchronous belt drive, milling head motor for high power frequency conversion motor. Milling head spindle inner hole φ 240mm. Milling head with 2 specifications of cutter head.
7, the machine tool fixture is installed on both sides of the milling head. V type fixture.
8. The tail seat sleeve is thick, and the feeding mode is manual feeding, which is convenient to disassemble the workpiece. Tailstock movement adopts mechanical feed manual locking.
9, the machine is equipped with chip discharging machine, convenient chip discharging machine is equipped with high pressure water pump, processing through forced cooling to achieve lubrication cooling effect. The net cover below the chip discharging machine water pump should be made of small holes to avoid iron filings.
10. The electrical components in the machine tool electrical control cabinet are delixi brand.
11, the machine is equipped with a wide range of control system.
Our Factory
RFQ
Q1, How do I send my query?
You can contact us via email, phone, instant messaging (WhatsApp, , Skype).
Q2,If you don’t know which model is suitable for your company, please tell us your requirements for the equipment, or you can send us the product drawings, and our engineers can help you choose the most suitable model for you.
Q3,delivery time
The project will be completed within 20 days after receiving the deposit. Please communicate with the sales staff about the specific construction period.
Q4,Payment Terms
30% by T/T as down payment, balance 70% by T/T before delivery. If others payment terms, we can discuss.Welcome to inquiry sales.
Q5,Can your engineers come to help us install and debug the machine?
Yes, our engineers are available to travel to your place. Round flight tickets & accommodation will be at your cost.
Q6, If I can’t know how to operate. Can your engineer help me programme well on machine?
Sure. You can provide your detailed sample drawing.engineer can programme well on machine. Or in some machines, we will put into U-disc of operation video to help you.
Q7,Is there only 1 model of this device?
The standard processing diameter range of this equipment is 350mm, if you have other processing range, you can negotiate with the sales contact. Length range, we can do from 1000mm to 8000mm, and all are integral cast bed.
Q8, processing efficiency
Our CNC machine tool from the lathe bed casting weight, wide guide rail, large motor power, can use a maximum diameter of 50 round rod milling cutter processing, the maximum cutting depth can reach 40mm, so the processing efficiency is very high.
Q9,What control system does the equipment use
Our standard configuration is HangZhou CNC system, fanuc and CHINAMFG can also be used, but the price is slightly different, please contact sales for details.
Remark : Our company produces all kinds of milling and grinding machines , please send me your machining diameter range, drawings or pictures of workpieces , and I will provide more detailed machinery parameters . /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-Sale Service: | Video Guidance |
|---|---|
| Warranty: | One Year |
| Nature of Company: | Manufacturer |
| Conctrol System: | CNC, Fanuc, Siements |
| Machining Precision: | 0.01-0.02mm |
| Performance Classification: | High-End CNC Machine Tool |
| Customization: |
Available
|
|
|---|
How do you select the right worm screw for a specific application?
Selecting the right worm screw for a specific application involves considering several factors to ensure optimal performance and compatibility. Here are the key steps to guide you in selecting the appropriate worm screw:
- Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as torque, speed, direction of rotation, load capacity, precision, and environmental conditions. Determine the desired gear ratio and any additional features or specifications needed for the worm screw to meet the application’s objectives.
- Consider Design Parameters: Evaluate the design parameters of the worm screw, including the number of starts, lead angle, pitch diameter, and thread profile. These parameters directly influence the gear ratio, mechanical efficiency, and load-carrying capacity of the worm screw. Choose the design parameters that align with the application requirements, considering factors like torque transmission, speed regulation, and size constraints.
- Material Selection: Selecting the right material for the worm screw is crucial for its durability and performance. Consider factors such as strength, wear resistance, and compatibility with other mating components. Common materials for worm screws include hardened steel, stainless steel, bronze, or other alloys. Consult material specifications and consider the anticipated operating conditions to ensure the selected material can withstand the loads and environmental factors present in the application.
- Lubrication Requirements: Determine the lubrication requirements for the specific application. Some worm screws may require lubrication to reduce friction and wear, while others may have self-lubricating properties. Consider the type of lubricant (oil or grease), the frequency of lubrication, and the accessibility for lubrication maintenance. Ensure that the selected worm screw is compatible with the required lubrication method and can meet the lubrication demands of the application.
- Consider Mounting and Installation: Evaluate the mounting and installation requirements of the worm screw. Assess factors such as space limitations, alignment considerations, coupling options, and connection methods. Ensure that the selected worm screw can be easily integrated into the mechanical system and meets the specific installation requirements without compromising overall performance.
- Consult Manufacturer Resources: Utilize manufacturer resources, such as catalogs, technical specifications, and application guidelines, to gather information about available worm screw options. Manufacturers often provide recommendations and selection guides based on different application scenarios and performance criteria. Their expertise can help ensure that you choose the most suitable worm screw for your specific application.
- Review Cost and Availability: Consider the cost and availability of the worm screw. Evaluate the pricing, lead times, and availability from different suppliers or manufacturers. Balance the desired performance and quality with the budget constraints of the project, ensuring that the selected worm screw offers a cost-effective solution without compromising reliability or performance.
By following these steps and considering the application requirements, design parameters, material selection, lubrication needs, mounting considerations, manufacturer resources, and cost factors, you can select the right worm screw that meets the specific demands of your application. It’s important to consult with experts or seek assistance from manufacturers if you require further guidance or have unique requirements.
How do environmental factors affect the lifespan and performance of worm screws?
Environmental factors can have a significant impact on the lifespan and performance of worm screws. Here are some ways in which different environmental conditions can affect worm screw operation:
- Temperature: Extreme temperatures can affect the material properties of worm screws. High temperatures can cause thermal expansion, leading to increased clearances and reduced efficiency. It can also accelerate wear and degradation of lubricants, leading to increased friction and potential damage. Conversely, extremely low temperatures can make lubricants less effective and increase the risk of brittle fracture or reduced flexibility in materials.
- Humidity and Moisture: Exposure to high humidity or moisture can lead to corrosion and rusting of worm screws, especially when they are made of materials that are not resistant to moisture. Corrosion can cause surface pitting, reduced strength, and accelerated wear, ultimately compromising the performance and lifespan of the worm screw.
- Dust and Contaminants: Dust, dirt, and other contaminants present in the environment can enter the worm gear system and cause abrasive wear on the worm screw. These particles can act as abrasives, accelerating the wear of the contacting surfaces and potentially leading to premature failure or reduced performance. Regular cleaning and maintenance are essential to mitigate the effects of dust and contaminants.
- Chemical Exposure: Exposure to chemicals, such as acids, solvents, or corrosive substances, can have a detrimental effect on worm screws. Chemicals can corrode the surfaces, degrade lubricants, and affect the material properties, leading to reduced lifespan and compromised performance. Choosing materials and coatings that are resistant to specific chemicals present in the environment is crucial for long-term performance.
- Load and Overloading: Environmental conditions, such as heavy loads or overloading, can significantly impact the lifespan and performance of worm screws. Excessive loads can lead to increased stress levels, deformation, and accelerated wear on the worm screw. It is important to operate worm gear systems within their specified load capacities and avoid overloading to ensure optimal performance and longevity.
- Operating Speed: The operating speed of the worm screw can also be influenced by environmental factors. High-speed applications may generate more heat due to friction, necessitating effective cooling mechanisms. On the other hand, low-speed applications may exhibit reduced lubrication effectiveness, requiring specific lubricants or maintenance practices to ensure proper lubrication and prevent excessive wear.
To mitigate the effects of environmental factors, proper maintenance, regular inspection, and suitable protective measures are essential. This includes using appropriate lubricants, implementing effective sealing mechanisms, applying protective coatings, and considering environmental factors during the design and material selection process. By considering and addressing environmental factors, the lifespan and performance of worm screws can be optimized, ensuring reliable operation in various operating conditions.
What is a worm screw in mechanical engineering?
In mechanical engineering, a worm screw, also known as a worm gear screw or worm gear, is a type of gear mechanism used to transmit motion and power between non-parallel shafts. It consists of a spiral-shaped screw, called the worm, and a gear wheel, called the worm wheel or worm gear. The worm screw and worm wheel have helical teeth that mesh together to transfer rotational motion.
The worm screw typically has a single thread or multiple threads wrapped around its cylindrical body. The worm wheel, on the other hand, has teeth that are specially shaped to mesh with the worm screw. The orientation of the worm screw and worm wheel is such that the axes of rotation are perpendicular to each other. This configuration allows the worm screw to convert rotational motion along its axis into rotary motion perpendicular to its axis.
One of the defining characteristics of a worm screw is its high gear ratio. Due to the helical nature of the teeth, a worm screw can achieve a high reduction ratio in a single gear stage. This means that a small rotation of the worm screw can result in a substantial rotation of the worm wheel. The ratio of the number of teeth on the worm wheel to the number of threads on the worm screw determines the reduction ratio.
Worm screws have several advantages and applications in mechanical engineering:
- High Reduction Ratio: As mentioned earlier, worm screws offer high gear ratios, making them suitable for applications that require significant speed reduction and torque multiplication. They are commonly used in applications where large gear reductions are needed, such as in conveyor systems, winches, and lifting equipment.
- Self-Locking: A unique characteristic of worm screws is their self-locking property. The angle of the helical teeth creates a wedging effect that prevents the worm wheel from driving the worm screw. This self-locking feature allows worm screws to hold loads without the need for additional braking mechanisms, making them suitable for applications where holding positions or preventing back-driving is crucial, such as in elevators or lifting mechanisms.
- Smooth and Quiet Operation: The helical teeth of the worm screw and worm wheel facilitate smooth and quiet operation. The gradual engagement and disengagement of the teeth minimize noise, vibration, and backlash, resulting in a more efficient and reliable gear mechanism.
- Compact Design: Worm screws offer a compact design compared to other gear mechanisms. The perpendicular arrangement of the worm screw and worm wheel allows for a compact and space-saving installation, making them suitable for applications where size constraints are a consideration.
- Reduction of Input Speed: Worm screws are commonly used to reduce the speed of the input shaft while increasing torque. This is advantageous in applications where slower, controlled motion is required, such as in industrial machinery, conveyors, and robotics.
It should be noted that worm screws also have some limitations, including lower efficiency compared to other gear mechanisms, higher friction due to sliding motion, and limited reverse operation capabilities. Therefore, careful consideration of the specific application requirements is necessary when deciding whether to use a worm screw in a mechanical system.
editor by CX 2024-01-09