Product Description
Akvo mineral water filling packing system
1.Automatic Bottle Blowing Machine YC-4000 :
1.1 Main Features of YC-4000:
1). CZPT touch-screen computer
2). The test elements adopt Japanese OMRON electric component, the strong electric control selects the imported famous product, the performance is reliable, the reaction is accurate
3). Using infrared light tube heating, high penetration force and uniform heating, the width and height of the reflector can be adjusted, can be suitable for different structure of the bottle billet heating.
4). Automatic pressure control, automatic input bottle preform control system.
5). With automatic alarm, automatic fault detection and determination of kinetic energy.
6). Memory of 9 kinds of bottle preforms program control, the replacement of different mold and bottle preforms, no longer to adjust any data.
7). We choose Japanese SMC cylinder, pneumatic components and solenoid valves, which are provided by German BOSCH and Japanese SMC. It has high sensitivity, fast switching speed, low failure rate, and safe and reliable operation.
8). Air road design action and blowing are divided into 2 parts to meet the needs of the bottle blowing and the action of different air pressure, and to realize the high pressure blow products.
9). The use of hyperbolic elbow and main connecting rod hinge mechanism has strong clamping force and stable and reliable action.
10). Mode moving part adopts the linear CZPT rail, which has the advantages of good steel and light speed.
1.2 Configuration of YC-4000:
1).Japan SMC cylinder 2).Parker5.0Mpa high pressure blowing valve(USA).
3).Germany 2 position 5 way valve 4).Digital power regulator 5).Japan PLC and touch screen 6).Schneider air switch(France)
7). OMRON proximity switch, universal relay.
1.3 Parameter of YC-4000:
| Item | Size | Remarks |
| Maximal product volume | 1.5L(Max) | 1 to 4 |
| Theoretical output | 3500 BPH | 1 to 4 |
| Theoretical output | 34kW | Power consumption≈20KW |
| Blowing pressure | <4.0Mpa | / |
| Mould opening stroke | 120mm | / |
| TEMP control sector | 7/2 groups | Controlled by power meter |
| Cooling fan | standard | / |
| Machine size L× W× H | 2550*2300*1800 | / |
| Machine weight | 2050kg | / |
| Mould board size | 660×595mm | (W×H) |
| Thickness of CZPT board | 220~240mm | / |
| Heating type | / | Remote infrared heating |
| Motion control | PLC Mitsubishi | logical control statement, changeable |
| Operator interface | Touch screen | Mitsubishi brand. |
| Time setting | Touch screen | Man-machine interface setting. |
| Mould cooling | / | Independent water source,1 in 1 out. |
1.4 Standard accessories:
1). valve (24V) *1pcs 2). Parker valve (24V) *1pcs
3). Switch wrenches *1pcs 4). Inner hexagon spanner *1pcs
5). Cylinder seal ring * 1 set 6). Heat lamp tube (800W) *10pcs
7). Thyristor *5pcs 8). Circlip plier *1pcs
9). Relay (MY4NJDC-24V) *1pcs 10). Relay (MK-3P-1) *1pcs
1.5 Taiye Air dryer:
1.5.1 Specification of air dryer
| Mold | treatment capacity | Pressure of work | inlet temperature | Power | Dimensions | Weight |
| m³/min | M Pa | ºC | HP | L*H*W | kg | |
| TCL(G)1-1.0/30 | 1 | 3 | ≤80 | 0.75 | 950x600x1100 | 130 |
| TCL(G)1-2.0/30 | 2 | 0.75 | 1100x650x1100 | 160 | ||
| TCL(G)1-3.0/30 | 3 | 1 | 1200x700x1300 | 200 | ||
| TCL(G)1-4.0/30 | 4 | 1.5 | 1200x700x1180 | 300 | ||
| TCL(G)1-5.0/30 | 5 | 1.5 | 1400x750x1180 | 320 | ||
| TCL(G)1-6.0/30 | 6 | 2 | 1400x750x1180 | 350 | ||
| Air quality | Solid dust ≤0.01um Oil content≤0.01ppm | |||||
| Item | Parameter |
| Model No. | TCW-3F |
| Compressor power | 5HP |
| Refrigerating output | 14600 kcai/h |
| Total power | 5.31KW |
| Power supply | 380V/3P 50Hz |
| Control | Micro computer digital display TEMP controller |
| Outlet water TEMP | 5-20celsius |
| Power of cooling pump | 0.55KW |
| Cool water flowrate | 2.9T/h |
| Cooling pipe | DN40 |
| Power of fan | 2*180W |
| Weight | 230KG |
| Size | 1300*850*1250mm |
1.6 CZPT High pressure gasholder:
| Model No. | C-0.6/30 |
| Volume | 0.6m³ |
| Work pressure | 3.0M Pa |
| Weight | 505 kg |
| Size | 1200*900*2400mm |
1.7 CZPT high pressure air compressor:
| Model No. | CWM-1.2/30-YQ |
| Power | 11KW |
| Speed | 620 rpm |
| Gas-flow rate | 1.2 m³/min |
| Work pressure | 3.0M pa |
| Machine weight | 480 KG |
| Size | 2000*1000*1400mm |
1.8 Low pressure air compressor:
| Model No. | 09CWJ-1110 |
| Power | 11KW |
| Speed | 820 rpm |
| Gas-flow rate | 1.6 m³/min |
| Work pressure | 1.0M pa |
| Machine weight | 480 KG |
| Size | 1900*1000*1700mm |
1.9 Bottle unscrambler:
| Capacity | 12000 BPH |
| Bottle diameter | 50-90 mm |
| Bottle height | 170-340 mm |
| Machine weight | 800 KG |
| Power | 5.0 KW |
| Machine weight | 480 KG |
| Size | 3700*3000*22 |
2.Automatic Rinsing-filling-capping 3-in-1 Machine CGF8-8-3
2.1 Features of CGF8-8-3:
1).The latest German technology uses liquid filling principle of pressure type, filling speed, liquid level control, no leakage phenomenon.
2).The spring type washing hand clamps the empty bottle with automatic track, 180 degree turn, inside and outside two-step washing bottle with high efficiency
3).The magnetic torque is used for screw cap, grasp cover, capping function. Twist force is step-less adjustable, with constant force to rotary & sealing cap, and does not hurt the cover, tight and reliable sealing.
4).The machine uses PLC computer program control and man-machine interface touch screen buttons, with automatic level control function.
5).Transmission: motor-V belt drive-worm reducer.
2.2 Configuration of CGF8-8-3
| Main motor | HangZhou |
| Cap sorting motor | South (HangZhou) |
| Conveyor motor | HangZhou |
| Wind motor | HangZhou |
| Touch screen | Weinview(ZheJiang ) |
| Programmable controller | Mitsubishi(Japan) |
| Inverter | Mitsubishi(Japan) |
| Circuit breaker | Delixi |
| Buzzer | Delixi |
| Pneumatic component | Yadeke(ZheJiang ) |
| Material contacting liquid | Stainless steel 304 |
2.3 Specification of CGF8-8-3:
| Item | Parameters |
| Production capacity | 3000BPH |
| Filling capacity | 250-1500ml |
| Positioning mode | Level positioning |
| Bottle type | Dia:40-80,height:130-280mm,PVC/PET |
| Transmission | Y112M-4 3KW motor-V belt drive WPO135 worm reducer |
| Total motor power | 4KW |
| Water consumption | Rinsing:2T/H,Filling:7T/h |
| Air pressure | 0.5MPa |
| Machine weight | 3500 kg |
| Machine size | 2100*1600*2300 mm |
2.4 Automatic cap unscrambler(part of CGF8-8-3):
1). Structure characteristics
Using rubber belt bucket type lifting structure, has the characteristics of stable operation, small noise.
2). Technical parameters
Production capacity: 6000 / hour; Power: 0.55KW; Size:500×500×3500mm
3).Main configuration of equipment
Reducer motor: Tongning(ZHangZhoug)
The conveyor belt adopts imported food grade PVC material
All parts in contact with cap are made of high quality stainless steel N304.
2.5 Light inspection equipment(part of CGF8-8-3):
This equipment is equipped on the line to check whether there is any sundries in the product. The main structure consists of the inspection lamp and the stainless steel body and plexiglass cover. Nos of lamp:3; Power consumption:3.3W; Material: stainless steel.
2.6 Bottle Dryer(Extra cost):
After the bottle capping and lamp inspection, the bottle dryer will dry bottles before labeling. Installing 2 sets of air knife on the conveyor belt before labeling system .The turbine fan provides wind source,then the vortex pump generates pressured air. The pressured air becomes air knife after passing the air knife mouth, and then formed high-speed air curtain. The air curtain will blow bottles from top to bottom on from 2 side of bottles. Water will be blown off the bottles. So as to ensure bottles with dry body before labeling.
Characteristic:
1). High speed wind blowing leads to wind tunnel effect, enhancing and maintaining high wind speed, so that the water is easier to be blown away.
2). The wind produced by the vortex gas pump is a warm air (which can increase 10-20 degrees C), and the effect of drying can be strengthened.
3). The wind grooves can be easily adjusted according to different diameter and height of the bottles, so that the efficiency is better and the adjustment is easier.
4). 304 stainless steel style grooves.
5). Machine power: 7.5KM
3.Automatic Sleeve Labeling Machine System JL-150
3.1 Machine Features of JL-150:
1). Full stainless-steel cover , no rust and water-proof.
2). Single positioning type central CZPT pillar, more stable for label sending.
3). Synchronous bottle separating mechanism, bottle conveying is more stable.
4). Synchronous label brush down, the calibration accuracy is more accurate.
5). Label control sensor, unique combination of tail and sensor, Higher cutting accuracy.
6). Button type control box, touch screen is more concise.
3.2 Specification of PGT-150:
| Item/Model No. | JL-150 |
| Voltage | 3Phase 220V/380V 50Hz |
| Power | 1.5KW |
| Standard capacity | 150-180 bottles/min |
| Bottle Diameter | φ28-125mm |
| Label length | 30-250mm |
| Label thickness | 0.03-0.13 mm |
| Paper tube diameter | 5-10″ |
| Machine size | 2100* 850*2000mm |
3.3 Steam Shrink Tunnel:
3.3.1 Features:
1).Using stable heat energy released by steam injection to evenly heat and shrink labels so that labels combine perfectly with bottles
2).The upper middle and lower 3 sections can be adjusted independently so as to make the best use of steam.
3).The machine is made of stainless steel and no rust in long-term use
4).Design of steam pipes conforms to international standard, safe and reliable.
3.3.2 Specification:
| Medium Pressure fan power supply | Single phase 220V/50Hz 1.1Kw |
| Working pressure | 0.1-0.4 MPa |
| Machine size | 2000*450*1500mm |
| Steam consumption | 10-20Kg/Hour |
| Steam Generator type | Electrothermal |
| Conveyor speed | 0-35m/min |
| Bottle diameter | 28-125mm(customized) |
| Weight | 230kg |
Company Introduction:
Akvo Automation Equipment(ZheJiang ) Co., Ltd. is the production of mineral/pure water, beverage filling equipment specialist.
The company insists on the market – oriented, science and technology as the leading, the quality as the main line, the service as the guarantee, the integrity as the foundation. The company follows the ISO9001:2000 international quality management system model, established and improved the quality assurance system, and strongly guaranteed the quality and performance of the company’s products. The company research institute has a strong technical force. The company’s after-sales service department is a full-time department responsible for the installation, commissioning and maintenance of our products, and also a window for customers to maintain customers. “I am the customer”, so that the service staff can always think of users and put users in mind. It really makes the user realize the profound meaning of “the customer is God”.
The company offers 2000~20000 bottles / hour tea, fruit juice beverage hot filling production line, pure water, mineral water filling production line, production line of carbonated drinks; 2000~9000 cans / beverage cans filling line production hours; 50~2000 barrels / hour 3~5 gallons of bottled drinking water production line and various types of equipment, and undertake the turnkey project.
Our company has more than 100 users, and its users are in more than 20 provinces and autonomous regions. At the same time, our products are exported to Japan, Middle East, Southeast Asia, South Africa, Russia, CIS and other countries and regions. Apart from production and sale of equipment, the company also provides all kinds of technical services to help users make layout design of equipment, answer user process advice, user training and operation guidance.
Screw Shaft Features Explained
When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.
Threads
The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
Lead
In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.
Pitch
The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.
Helix angle
The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
Size
The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
Shape
Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.
Lubrication
In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.
